Experience a Digital Thread, from idea to field.
One reference foundation. Two communities: enterprises and educators.
Manufacturing organizations struggle with product information trapped in silos — fragmented across engineering, manufacturing, sales, supply chain, and field operations. Information access inefficiencies across enterprise applications prevent teams from making timely, data-driven decisions.
The Digital Thread connects product information across the value chain. The Digital Twins show the plant and the field live. The AI Advisor and Value Cockpit turn it all into decisions.
Digital Twins join the Thread: the Factory Twin shows the plant live, and the Field Asset Twin shows each machine at work. See how they work together →
From idea to field performance — all connected through the AI Advisor and Value Cockpit.
Whether you want to build Digital Thread capability or apply it to a manufacturing challenge, start with the path that fits you.
Build practical Digital Thread understanding through hands-on, industry-contextual experiences—not concepts alone.
Explore how connected product information can improve engineering decisions, reduce change disruption and expose value at risk.
A Factory Twin reports how the plant is performing. A Field Asset Twin reports how each machine is behaving at work. Both talk to the same Digital Thread, so what is learned on the shop floor and in the field reaches the people who can act on it.
One connected record of what the company has agreed to make and how.
Illustrated with an earthmoving-equipment reference plant and a simulated fleet. Plant data, fleet data and 3D movement are simulated.
Connect fragmented product information into one traceable Digital Thread, from idea to field performance, with the AI Advisor and Value Cockpit on top.
Connected data to real-world impact — a structured journey from the Digital Thread foundation, through the AI Advisor and Value Cockpit, to the decisions it enables across the value chain.
Each layer builds on the one beneath it — data, model, thread, intelligence and impact.
Build digital thread capability on two fronts: reference builds, assessment and advisory that help manufacturers deliver business value faster, and hands-on learning experiences that prepare the people who will run those threads. Both rest on one foundation and decades of hands-on industry experience, and each makes the other stronger.
We envision a future where students, educators, and professionals are not just aware of PLM, BOM, and lifecycle data — but have actually touched a connected thread. A world where the classroom and the factory floor speak the same language, and where the gap between academic theory and industry practice closes through hands-on knowledge resources and practice, not slideware.
For industry: reference builds, readiness assessment, use-case prioritization, pilots and advisory that shorten the path from concept to measurable value. For education: the same sandboxes and guided scenarios, kept hands-on, curriculum-friendly, with dedicated academic access, so everyone explores the same connected product record.
After more than two decades delivering PLM, digital thread, and Industry 4.0 programs for global manufacturing organizations, we kept encountering the same pattern: bright, capable professionals & graduates entering the workforce have almost no hands-on exposure to how product information actually flows through an enterprise. Even seasoned professionals struggle to conceptualize a Digital Thread. The tools were available in industry; the learning experiences were not.
tecTorrent was founded to close that gap. We package decades of real-world information model, datasets, and scenarios into a form that audience can adopt immediately — integration, and configuration overhead that has historically made enterprise software inaccessible to classrooms.
Our commitment is simple: two communities, one foundation. Enterprises get a faster, lower-risk path from digital thread concept to working value. Educators and learners have dedicated academic access to the same reference environments. Industry engagement sustains and sharpens the platform; the Academy builds the workforce and champions that make adoption last. Neither is a means to the other.
Each is a pre-built, industry-tailored Digital Thread, kept true to the plant and the machine by Digital Twins — reducing time-to-value from months to weeks. Click a card with a video badge to watch an overview. Live Reference Build means a runnable reference environment with illustrative data; Blueprint means the thread design is defined and the build is in progress. Factory Twin and Field Asset Twin mark the industries where those twins already work with the thread.
Gas turbines, steam turbines, wind, hydro, nuclear — connect engineering to field performance.
An industry-specific Digital Thread connecting requirements, systems engineering, product structures, manufacturing processes, supplier transactions, installation, service and asset data into one navigable lifecycle view. Engineers can trace a turbine or generator from its requirement through EBOM, MBOM, manufacturing work orders, quality evidence and installation to the asset in operation. Governance views connect requirements, compliance status, evidence, asset coverage and changes, providing perspectives for engineering, manufacturing, operations, service and compliance teams. Impact & What-if analysis traverses affected requirements, products, manufacturing, supply chain, customer orders and field assets to assess consequences before an engineering or maintenance change is implemented.
Construction, mining, agricultural machinery — manage complexity and global manufacturing.
Connected Digital Thread linking product configurations and variants with requirements, EBOM, MBOM, manufacturing processes, suppliers, work orders, customer orders and serialized machines. As models, options, regions and customer-specific configurations evolve, their engineering and manufacturing relationships remain traceable across the lifecycle. Engineering changes can be analyzed through the thread to identify affected requirements, parts, manufacturing operations, work orders, suppliers, customer orders and installed assets, while What-if scenarios assess inventory, production, supply, retrofit and customer exposure before release. Serialized asset and service records extend this traceability into the field, enabling quality and service teams to investigate machine history without manual reconciliation across disconnected systems. A Factory Twin reports build steps, operation status, line capability and plant performance. A Field Asset Twin reports faults, alarms, telemetry summaries, usage, software, location and parts replaced. Both exchange messages with the Digital Thread, which checks them against the product, the process plan and the as-built record. A fault seen on one machine runs back to its design cause, the engineering change and the requirement, then forward to every machine carrying the same part revision. What the field learns flows back to design, and what design changes flows out to the plant and the machines.
OEM & tier-1 supply chain, EV, autonomous systems — accelerate innovation.
Create a connected, auditable Digital Thread linking requirements and system functions to hardware, software, manufacturing, suppliers, changes and deployed vehicles. Requirements trace through Systems Engineering, EBOM, MBOM, MPM and S/W BOM, with verification evidence and Engineering Change Notices maintaining configuration and compliance context. Supplier and production information connects components to their manufacturing and consumption points, while the Connected Fleet provides VIN-level software and firmware status and OTA deployment views. Role-based views expose the same thread through engineering, governance, manufacturing, service and fleet perspectives. Impact & What-if analysis then traverses these relationships to assess production, supply, customer and field consequences before change implementation.
Diesel, gas and dual-fuel engines, generator sets, power packs, hybrid and hydrogen-ready systems — from requirements and emissions certification to field data.
Requirements, engine and genset structures (EBOM, MBOM with parallel process flows, and SBOM with spares), emission limits and certifications by market, production builds and serial-level field data are connected into one traceable thread. Select a part such as a turbocharger and see where it is used, its supply risk, the installed units that carry it and the changes that reach them. Before a tender is committed, the thread weighs production slots, long-lead supply, credit, payment terms, penalty exposure, margin and certification fit for the buyer’s country, and spares are tracked by region and criticality so coming stock-outs show early. A Factory Twin reports plant performance and line capability. A Field Asset Twin reports readings, alarms, condition, usage and software for each installed genset, hybrid genset and power pack, read against the design values held in the thread. Both exchange messages with the Digital Thread, which checks them against the product and the as-built record. A slow start or overheating seen on one unit is routed to the Service inbox, the Engineering inbox or both, and a person decides whether it is a design, service or use issue. What the field learns flows back to design, and what design changes flows out to the plant and the units. Impact & What-if analysis shows how a change spreads across products, markets and installed units before release.
Appliances, electronics, furniture — managing product complexity, compliance, and customer satisfaction across global markets.
A reusable product information framework keeps design, sourcing, manufacturing, packaging, and post-sale data aligned across every SKU, market, and refresh cycle. Each model carries its compliance and sustainability attributes from concept to customer without manual reconciliation. Role-based dashboards serve product, supply chain, and marketing teams from the same thread, while Impact and What-if analysis quantifies the cost, compliance, and time-to-market effect of any design or sourcing change before it is committed.
Soft drinks, juices and other drinks — from formula to shelf, lot by lot, with packaging and co-packers.
One connected record from brand and formulation through recipe (formula BOM), packaging BOM, bottling and canning lines, batch and lot genealogy, distribution and the retail shelf. Trace any consumer complaint or quality hold back to the ingredient lot, tank, filler and shift, and forward to every pallet, customer and market. Regulatory attributes — allergens, nutrition labelling, sugar-tax bands, deposit and recycled-content rules, EPR/PPWR packaging data — travel with each SKU. Impact & What-if analysis prices a recipe change, a supplier failure or a packaging switch against stock, line capacity, promotions and service levels before it is released.
Each video explains the industry-specific digital thread challenges, solution approach, and business outcomes. All figures and data shown are illustrative. Twin data is simulated; twins send events and summaries to the thread, not raw streams.
One product, three lenses. Open a machine in 3D, read its structure from the Digital Thread, watch it being assembled the way the Factory Twin sequences it, then put it to work as the Field Asset Twin sees it.
Drag to orbit, scroll to zoom, click a part to select it. The 3D movement and machine signals are simulated from the reference model.
Our digital threads are not just blueprints — they provide industry-specific, demonstrable, and working concepts that significantly provide a jump-start to your Digital Thread journey across the product lifecycle.
Each packages domain knowledge, reference architectures, and data models, into a repeatable framework. Built on deep industry experience, they reduce risk and accelerate delivery.
A unified schema that anchors every product, process and asset record — the same across domains.
Governance logic encoded once and applied consistently across every domain and every interaction.
MS Office files, images, PDFs, analysis documents and drawings — linked to the same thread.
A single analytical layer that slices across engineering, manufacturing, supply chain and service.
See how our platform works for your industry.
Digital Thread is not an integration project — it's a business transformation that connects value chain intelligence to every decision.
A connected view of every capability and every domain the thread touches — from requirements and engineering structures to supply chain, manufacturing, field service and market insight.
Connect the complete product value chain.
Platforms, variants and options on one connected record.
Voice of market and customer feeding the idea funnel.
Visualize the consequences of change.
Turn lifecycle context into actionable decisions.
Quantify value, leakage, risk and opportunities.
Maintain auditable lifecycle traceability.
Navigate relationships across the product lifecycle.
Connect engineering, manufacturing and service structures.
Trace requirements through product and verification.
Understand the full downstream impact of change.
Connect supplier risks to products, orders and production.
Link production, materials, processes and quality.
From customer inquiry to a confirmed, traceable order.
Close the loop from asset experience to product improvement.
Plant OEE and capacity, and fleet health, alarms and usage, flow both ways with the Thread and are routed to Service and Engineering.
Each row shows the platform answering a real value-chain question — with the operational evidence that produced it. Pick an industry: change, value and compliance questions are common to all, and each industry adds the questions only it needs to answer. Figures are illustrative reference-lab data.
Release ECN-1004 (Track Chain hardness revision) and it
immediately shows everything touched — the governing requirement, the EBOM part,
the affected work order WO-3002, the open purchase order PO-5004,
the supplier SUP-006, and BHP's open MT700 order. Three transition
scenarios are priced side by side.
Operational signal in the thread is valued — ECN exposure, NCR rework, supplier risk, open complaints, energy — and rolled up into a single executive view: potential, addressable, realized, and value at risk. Every dollar traces back to the record that produced it.
Pick any governed requirement and the thread shows the entire proof chain in one view: the control domain it belongs to, the requirement text, the EBOM part that implements it, the MPM operation that builds it, the V&V or Quality evidence that verifies it, and every serialized asset that carries it in the field.
A field complaint on an SSL250 becomes a manufacturing NCR, which becomes an engineering change, which becomes a next-production and fleet update. The thread carries the signal across all four — and hands the Product Manager an AI Advisor summary with the exact recommendation to act on.
The same thread reshapes itself per role. The COO sees value-chain health and bottlenecks. The CCB sees change impact, obsolescence and compliance. The Product Manager sees AI recommendations grounded in real field signal. No IT dashboard, no configuration exercise — the thread already knows who each person is and what they own.
Explore the working builds yourself, or talk to us about a readiness assessment or pilot on your own product.
Try the Experience Center Work with usWatch a short guided walkthrough, or dive into a live interactive teaser — or request access to the sandbox and try it yourself. See how Digital Thread for Product Development works in a seamless manner with data populated from underlying Enterprise systems like PPM, PLM, ERP, MES, IIOT, etc.
Evaluate the digital thread on real scenarios. Walk through the full value chain — change impact, value cockpit, field-to-engineering loop, AI advisor, compliance trace — and see where it fits your product lifecycle. No slideware: every capability is demonstrable.
A realistic construction equipment product with its full value chain already threaded.
Parts & Assembly links (Where-Used/ Referenced) to other data entities
Release a change and price the downstream effect across variants and the fleet.
Inject a field complaint and watch it travel back to design as an NCR and ECN.
See the recommendations a role-based advisor surfaces from the same thread.
Quantify potential, addressable, realized, and at-risk value across the thread.
Fill in your details and we'll get in touch with you to get you setup.
Access is set up through your institute, in partnership with faculty. Students and learners: please ask your faculty or department head to submit this request.
This guided walkthrough begins with a single product record — the Earthmover — and shows how its information is fragmented across five systems before the platform threads them into one view. From there, the tour traces the value chain end-to-end: from the original idea through requirements, engineering and manufacturing BOMs, work orders, and into the field. It then visualizes an engineering change and shows every requirement, purchase order, customer order, and serialized asset the change touches — with three transition scenarios priced side by side. Next, a field complaint is carried back through an NCR and an ECN, closing the loop into the next production and the deployed fleet. Finally, the tour opens the sandbox — the same environment you'll receive when your trial request is approved.
See how a Factory Twin and the Digital Thread exchange plans and measured results, so dates are committed on real capacity.
Shown with an earthmoving reference plant and a simulated fleet; plant and fleet data are simulated.
Click through five connected views of a real Digital Thread. Only a few nodes are interactive — the rest of the platform stays locked.
One industry-grade reference foundation, two ways to engage. Enterprises move from concept to working business value faster. Institutes bring the same environments into teaching, research and faculty practice.
A facilitated session built on your Digital Thread Readiness Assessment results, turning a score into a shared view of gaps and priorities.
A scoped pilot on one of our industry Reference Labs, so your teams see the thread working on a realistic product before committing to a build.
Hands-on guidance from practitioners with two decades of PLM, digital thread and Industry 4.0 delivery, on strategy, architecture and adoption.
Hands-on access to the Reference Labs for teaching and research, open to any accredited institute.
Work with our practitioners to bring industry practice into your curriculum, beyond a one-off tool.
Tell us a little about your context. We will reply with next steps.
Explore practical frameworks, interactive tools, industry domains and learning labs that connect product data to better engineering decisions, measurable value and closed-loop improvement.
Use the same Digital Thread foundation from different perspectives — learning the concepts, applying them at work, or exploring research questions.
Assess readiness, prioritize use cases, quantify value and explore how connected product information supports real decisions.
Build Digital Thread literacy through guided walkthroughs, hands-on product structures, labs, assignments and industry challenges.
Explore reference models, research questions, datasets and experiments spanning AI, sustainability, Digital Twins and lifecycle feedback.
Every resource should guide the visitor to a next step, not leave them at a standalone article or calculator.
Establish a baseline and surface capability gaps.
Read the concept most relevant to the gap.
Ground the idea in a real product lifecycle.
Trace objects, simulate change or close a loop.
Connect the opportunity to measurable outcomes.
Identify a pilot, research question or learning lab.
Interactive, self-serve utilities to size the opportunity, shape the business case and move the digital thread conversation from concept to numbers. Work them in order — each one sharpens the next.
Twenty-five questions across ten dimensions. Establish where your organisation actually stands today — and which foundational gaps to close before anything else is built on top.
Score and rank candidate use cases against business value, data readiness, feasibility and time-to-value — so the shortlist is defensible in front of a steering committee, not argued about in one.
Build a 5-year business case for your digital thread program — turnover-scaled value capture, users by functional area, investments across five cost heads, and the resulting ROI, NPV, IRR and breakeven year.
The current assessment, prioritization and ROI tools are live. Additional tools — Use Case Explorer, Reference Architecture Builder, Information Model Explorer, Digital Thread Sandbox, Change Impact Simulator, Carbon & Sustainability Decisions, and Engineering AI Use-Case Explorer — are introduced in phases aligned with the Industry Labs roadmap.
Organize resources by the questions they help answer — from foundational architecture to sustainability and measurable business value.
Reference architectures, lifecycle objects, relationships, semantic models, system-of-record boundaries, traceability and governance.
Why AI needs product context: connect evidence, reasoning and traceability to explainable engineering decisions and actions.
Connect design, manufacturing, operations and service feedback so field learning informs the next product decision.
Move beyond reporting to engineering trade-offs across product carbon footprint, materials, performance, reliability and manufacturability.
Answer "what happens if?" across requirements, EBOM, MBOM, work orders, suppliers, customers, installed assets and compliance.
Connect engineering and operational signals to inventory, productivity, scrap, rework, warranty, working capital and realized benefits.
See how the same lifecycle principles adapt to Earthmoving, Automotive, Power Generation, Industrial Engines, Consumer Products and Beverages.
Connect field performance, service events, and customer feedback directly into engineering design decisions—closing the lifecycle loop from deployment back to concept.
Understand the systems of record across the value chain — what each owns, how they connect, and where the data foundation for a Digital Thread begins.
Trace control, requirement, product structure, manufacturing process, evidence and serialized field asset in one connected thread.
Use working concepts to make abstract frameworks tangible. Start with Earthmoving as the flagship demonstration, add the Factory and Field Asset Digital Twins, then extend the pattern to adjacent industries.
One Digital Thread with a Factory Twin and a Field Asset Twin: plant results and field alarms, condition and usage come back, and are routed to Service and Engineering.
Trace a machine from requirements and engineering structures through manufacturing, supply chain, service and field feedback.
Explore product, software and system relationships across change, configuration, manufacturing and vehicle lifecycle decisions.
Connect turbine and generation assets to engineering, manufacturing, operational signals, compliance and lifecycle value.
Explore Digital Thread through six complementary learning modes — starting with a real challenge, moving through the lifecycle and roles, and finishing with a comprehensive program you can adopt.
Learn Digital Thread by solving a real manufacturing problem.
A component changes — what is affected?
Experience: Should we implement this change?Follow a field problem through service, root cause and engineering change.
Experience: How does the field change the product?Trace market need, requirements, engineering, manufacturing and launch.
Experience: Can we launch this product on time?Connect material, supplier, manufacturing and change decisions to cost.
Experience: Where is the cost coming from?Explore carbon, material and manufacturing trade-offs.
Experience: Which design gives the better outcome?Trace requirements, evidence, validation and configuration.
Experience: Can we prove compliance?Assess supplier, inventory, production and customer exposure.
Experience: What happens if supply fails?Connect asset configuration, service history and field exposure.
Experience: Which machines are affected?Turn raw field faults into explained, routed findings.
Experience: What is the field really telling us?Configure a machine and see price, lead time and feasibility live.
Experience: Can we build and deliver this variant?Explore the plant map and line-level OEE.
Experience: How is the factory really performing?Find which serials carry Rev A versus Rev B.
Experience: Which machines carry which revision?Follow warranty terms, claims, supplier recovery and aftermarket demand.
Experience: What does a failure really cost us?From a confirmed failure to the exact machines, supplier lots, repair stock and closure.
Experience: Which machines must we fix, and how fast?Understand Digital Thread by following the product through its lifecycle.
Market, opportunity, innovation, portfolio and product concept.
Customer needs, requirements, design solutions and validation.
EBOM, MBOM, process plans and production readiness.
Suppliers, purchased components, material availability and quality.
Inquiry, configuration, quote, order, availability and delivery.
Installed asset, usage, maintenance, spare parts and warranty.
Field signal, failure, root cause, change and product improvement.
Idea → Requirements → Design → Manufacturing → Supply → Sales → Service → Field → Next Design.
Experience the complete threadFrom a customer request to a resolved, buildable and supplyable machine.
See the same Digital Thread through the eyes of different stakeholders.
Portfolio, business exposure, cost, risk, sustainability and customer impact.
“What does this mean for the business?”Market needs, requirements, configuration, roadmap and product change.
“What should we build and why?”Requirements, systems, EBOM, design, change and technical impact.
“What needs to change?”MBOM, processes, operations, work instructions and quality.
“Can we manufacture it?”Suppliers, components, inventory, purchase orders and supply risk.
“Can we source it?”Customer, configuration, quote, order, availability and delivery impact.
“What does the change mean for my customer?”Installed base, asset configuration, service history, failures and maintenance.
“Which machines are affected?”Requirements, standards, non-conformance, evidence and audit trail.
“Can we prove it?”Margin, part cost, supplier spend, warranty exposure and service revenue.
Move from following a Digital Thread to using its analytical and decision capabilities.
Navigate product hierarchy, EBOM, MBOM, systems, components and configurations.
Try: Explore the excavatorDiscover where-used, referenced-by, satisfies, depends-on and installed-in relationships.
Try: Find everything connected to this componentAssess engineering, manufacturing, supply, customer, service and business impact.
Try: What happens if I change this?Compare design, manufacturing, supplier and sustainability alternatives.
Try: Compare three possible decisionsUse natural language to discover relationships, explain impact and support decisions.
Try: Ask the Digital ThreadExplore data ownership, traceability, compliance, configuration control and evidence.
Try: Can I trust and prove this information?Connect Digital Thread activity to business value, cost, risk, productivity and sustainability.
Try: What is the Digital Thread worth?Connect field signals, operational data and service information back to engineering.
Try: How does the field change the next product?Now explore the Digital Thread without a prescribed path.
Select a starting point — or create your own question.
A structured, semester-ready way to teach and learn Digital Thread — with a faculty guide, guided labs, a realistic industrial dataset and an assessment rubric already written.
Learn what a Digital Thread is, how a product record is structured, and how to read the lifecycle end to end.
Move from reading the thread to using it — change impact, closed-loop reasoning, supplier risk, evidence traceability.
Design a thread for a new product and defend it in front of a review board.
Make the hub useful for academic collaboration as well as practitioner adoption, with clearly framed problems and tangible artifacts.
Core domains where Digital Thread capabilities create new engineering questions.
Help students and researchers move from broad interests to testable questions.
Connect academic work to demonstrable outputs and industry-relevant outcomes.
Assess your readiness, explore an industry scenario, or use the learning and research pathways to frame your next Digital Thread initiative.